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Total Productive Maintenance

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Total Productive Maintenance (TPM) assaults the manufacturing equipment losses of breakdowns, set-ups, adjustments, reduced speed, scrap and rework. Total Productive Maintenance implementation leads to significant manufacturing cost reductions leaving manufacturing organisations who have implemented Total Productive Maintenance in a much more enhanced position to survive in increasingly competitive global markets.

Tactical Implementation Plans

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A ‘Tactical Implementation Plan’ is developed from a common understanding of the business need to change or improve, and is the common tool that is used to make it clear to all, the actions required to achieve the business goals and targets.

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The business goals and targets are set from the following events and information:

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  • Business challenges.

  • Value Planning Process.

  • Value Stream Maps.

  • Business Goals & Targets.

  • Benchmarking.

  • Lean Assessments.

  • Diagnostic Assessment.

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A Tactical Implementation Plan incorporates the resultant actions from the gap analysis phase which enables the move from current to future state

Overall Equipment Effectivenes

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Overall Equipment Effectiveness, commonly known as OEE is an industry recognised method of measuring how well an asset works compared to its full potential. The results are stated in a generic form, which allows comparison between manufacturing units in differing industries.  OEE has also been valued as an effective change agent for bringing maintenance, production and engineering together to address issues that affects operating performance, as measured by OEE losses.

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